Big Pushbutton Power Switch with Reverse Voltage Protection, MP

The Pololu Pushbutton Power Switch is a compact, solid-state power switch that features built-in reverse-voltage protection and is controlled by a momentary pushbutton: one push turns on power and another push turns it off. This is a patented design initially created for use in our own products as an alternative to bulky mechanical switches. Because the switched current does not flow through the mechanical switch, a large variety of small, low-power switches can be used to control a substantial amount of power. The use of momentary switches also allows multiple switches to be used in parallel to control the power to one load.

The board has a small pushbutton already installed and offers convenient points for connecting external pushbutton or tactile switches in parallel. It also offers several alternate pushbutton connection options that result in push-on-only or push-off-only operation, and additional inputs enable further power control options like allowing the load to turn off its own power, which can be beneficial when used with battery chemistries sensitive to over-discharging.

Warning: Do not use this switch as an emergency cutoff or similar safety disconnect in applications where failure to cut power could lead to injury or property damage.

The switch and control inputs control the state of a latching circuit that in turn controls a pair of power MOSFETs through which the main current flows. Four versions of the Pololu Pushbutton Power Switches are available:

• Mini Pushbutton Power Switch LV
• Mini Pushbutton Power Switch SV
• Big Pushbutton Power Switch MP
• Big Pushbutton Power Switch HP

The two Mini Pushbutton Power Switches are smaller, lower-current versions that are useful for applications with tight size constraints or lower power requirements. Also, the the Mini LV is the only one of the four that works below 4.5 V; since it can operate down to 2.2 V, this version can be used with a single lithium cell battery.

The pinout of the Big version is the same as the pinout of the Mini version with several additional redundant connection points for convenience, including main power connections that are compatible with 5 mm terminal blocks.

The primary functional difference between the each of the units arises from the MOSFET used, which sets the operating range and performance of the units:

The ON, OFF, and CTRL pins on the pushbutton power switch do not require a pulse to operate, but leaving any of them in a high state could interfere with the switch’s other control methods, so we generally recommend using pulsed signals with them. The input structures for the three control inputs are shown below:

Each power node can be accessed through a large hole along the top side of the board or two smaller 0.1″-spaced holes along the sides of the board. For applications drawing more than 5 A, you should either use the large holes or both 0.1″-spaced holes for each power connection.

Two 8-pin straight breakaway male headers and two 2-pin 5mm terminal blocks are included with each switch, and you can choose which of these components, if any, to solder to the board. The terminal blocks work with the four large holes, and the header strips allow the switch to be used with solderless breadboards and perforated circuit boards with standard 0.1″ spacing. If you want to use the terminal blocks, we recommend you install them on the side of the board without components, as shown in the above breadboard picture. The terminal blocks will cover one of each of the smaller VIN and VOUT holes, so you should not solder header pins into those holes if you plan on using terminal blocks.

Note that the terminal blocks are only rated for 16 A, so for higher-power applications, thick wires should be soldered directly to the board.

Because MOSFETs in the on state are effectively resistive, the power heating the board is proportional to the square of the current flowing through it. The comparison table near the top of this page shows typical currents that heat the MOSFETs to 55°C, where the MOSFETs start being noticeably warm but are still generally safe to touch, and currents that heat the MOSFETs to 150°C, the absolute limit for the MOSFETs. With adequate cooling, or for brief periods if the MOSFETs are not hot to begin with, currents up to the listed maximums are attainable.

Interrupting large currents can cause voltage spikes (positive on the input side and negative on the output side) that depend on the inductance of the power connections and that can exceed the limits of the device. Appropriate measures to limit the size of these spikes include minimizing lengths of wires, placing capacitors at the power switch to smooth the spikes and absorb some of the energy, placing a schottky diode across the power output to absorb negative spikes, and placing a transient voltage suppressor (TVS) across the power input to absorb positive spikes.

The switch operating range is limited by the ability to change state reliably. At low voltages, the switch is difficult to turn on, and the switch will turn itself off once the voltage falls far enough (this shutoff point can be as high as 4.5 V). At high voltages, the switches are more likely to turn on when power is initially applied. The reliability of turning off is affected by a combination of the supply voltage, the amount of bouncing on the pushbutton switch, and the amount of noise on the supply line. For applications at the high end of the operating range, tests should be performed to ensure that the device can properly turn off.